May 9, 2013 No Responses

Porsche Exhaust Repair

Normally we don’t do much repair work in the shop, mostly custom fabrication starting from raw materials.  However having the ability to fabricate parts from scratch means there are always going to be the odd repair or retrofit of existing parts that has to be done as well.  In this Porsche exhaust repair, it was repairing galled threads and some gummy welds from a previous “repair”. Overall the repair was quite simple using a angle grinder (with cut off wheel and flapper disc), plasma cutter, bandsaw and a TIG welder.

We plasma cut off the fitting on the exhaust (to the left) and cut off the entire section a bit beyond the previous welds (to avoid contaminated material).  In this case we used a 3/4″ JIC fitting, one male for the exhaust and a female for the EGR.  This made things very easy.

Porsche exhaust repair Porsche exhaust repair

All the customer has to do is apply some Loctite Nickel Anti-Seize and this problem won’t happen again.

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