May 22, 2014 No Responses

Welding table top, new projects and equipment

Well it’s been a very busy couple weeks in the shop as we’ve just been busy preparing for a lot of future projects and just finishing up a few.  We also have some new equipment being brought in and a really interesting  project based on Arduino Uno from Newark Electronics coming up too.  Here’s some of the things being worked on and a few previews of what’s coming down the pipe.

The majority of the welding done at Mint is done via TIG welding process.  However we have had an increasing amount of work in the industrial sector which doesn’t require the costly TIG welding process, so we managed to pick up a MIG to speed up fabrication work.  We try to buy equipment that gives us the best value and in this case it was a very lightly used Millermatic 251, it can do up to 1/2″ thick steel in a single pass and also work with a spool gun for mass production aluminum work.  We don’t have any need for a spool gun just yet, but it’s always nice to have the option to easily add it on.  The voltage output is not stepped so it can be infinitely adjusted and recorded if doing the same type of work over and over again.  The wire feed value can also be recorded to if doing the similar type of welding, or at least the settings will get us in the ballpark quicker.  This is replacing a 110v Lincoln welder, which worked great for thin sheet metal, but anything beyond that it just couldn’t cut it.  Keep posted for some future projects relying heavily on this Miller welder.

Millermatic 251

Here we’ve designed and cut out a 3/8″ 44w hot rolled steel welding table that measured 32″x46″ and weighs 150lbs.  This is produced for a local fabricator who will be building the frame to go under this top.  The one unique feature is the engraved ruler around two sides of the table.  That way if you ever misplace a tape measure and need to get a rough 1/4″ measurement you can easily do so at the edge of the table.  The table also has slots to allow for use of clamps or other fixtures while welding.  Every project is very customer specific, even down to the custom chosen font.  It might not seem like much, but when you’re getting something custom from Mint Design, it’s done exactly how you want, right down to the font.

Welding Table Top SolidWorks CNC Plasma welding table topwelding table top

This is one project that has been kept mostly under wraps for the last month and a half, it’s still a work in progress but this is the only preview we can provide.  It’s a prototype, and yes it doesn’t show much.  The production unit is been redesigned to be easier to manufacture and will be offered in three different powder coated colors.  They’ll be ready before Fathers Day so keep posted!

silver vein powder coat

A few of the other projects on the go are a custom CNC cut 1/4″ stainless steel handle on a samurai sword, some CNC cut race tracks out of 14ga steel, lots of powder coating and a fully polished 304 SS show car Cadillac exhaust system.  Also an Arduino Uno (supplied from Newark Electronics) electronic/mechanical project that will be developed in the shop.

Also since getting back from Costa Rica mid-March I have been editing our trip video when I am not busy with my family or in the shop.  It’s finally completed, so grab a seat and please enjoy our Costa Rica trip video until the next blog post!

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